Continuous Waste Oil Distiller - Turn Waste Oil Into Diesel Or Usable Base
Lubricants.
Practical Small-Scale Oil Refining
Many backyard researches and tinkerers have attempted to
build systems to convert waste motor oil (WMO) into usable fuel - particularly
diesel. While some of these DIY machines succeeded in producing a diesel-like
product, the fuel quality is often questionable, and few would risk filling a
modern diesel vehicle with it. as a result such fuels are typically used only in
old, stationary engines that can tolerate impurities.
At the same time, some users - often called "black diesel" users -
attempt to process used oil though filters and mix with additives and regular
diesel to lower fuel cost, While these methods may work to some extent, they
come with major drawbacks:
Risk to engine life and injectors
Lack of legal compliance in many countries
Variable and often poor fuel quality
Bulky and impractical refining setups
This is where a new generation of compact, continuous distillation machines
comes into play.
Introducing the continuous WMO distiller
This machine is a small mobile continuous-flow oil distiller
designed to process used automotive and industrial oils into clean diesel fuel
or base oil that can be reused in lubricants and speciality greases.
Unlike large, dangerous setups that involve boiling hundreds
of liters of oil, this system safely handles small amounts (approx. 3 - 4L) at a
time- making it suitable even for garage-scale use. The process operates at
atmospheric pressure and uses no oxygen exposure, significantly reducing risk.
What it processes.
The distiller can handle:
Used motor oil (Minera And Synthetic)
(with proper prefiltration)
Automatic transmission fluid (ATF)
(with proper prefiltration)
Hydraulic oils
(with proper prefiltration)
Transformer oil
(with proper prefiltration)
Mixed oils from engine dismantling or scrap yards
(with proper prefiltration)
Contaminated or dyed diesel (red diesel)
(with proper prefiltration)
Pyrolysis liquids (with proper prefiltration)
The output:
Diesel like fuel suitable for generators, heaters, or
older diesel engines.
Distilled base oil, which can be reused for liquid
lubricants production, in graphite, copper-based
greases, or aluminium oxide valve grinding pastes and speciality
lubricants,
Design Benefits:
Compact footprint
Continuous operation (typical 10L per hour, 6kw systems
up to 20L per hour)
Safe handling: only ~ 3L of oil in the reactor at any
time
Bypass and pressure relieve system to prevent
overpressure
Simple maintenance: no complex pyrolysis parts
Fuel annd waste evacuate via long pipes for operator
safety
Bleaching capability: removes color and many additives
from dyed or dark fuels
Let's Talk Numbers
If you run this machine continuously at 10L/hr for 10
hours:
That's 100L per day of usable fuel or base oil
at a modest $1.00 - $1.50 value per liter that's $100 -
$150/ day saved
For those paying $2 -$3 per liter, your savings can
exceed $300 a day
Many Mechanics and scrap yard can obtain used oil for free -
often mechanics are eager to get rid of it legally and safely, instead of paying
for disposal, you could be turning waste oil into profit.
Build it yourself
The distiller is designed to be replicable in a basic
workshop:
You only need basic welding and sheet metal skills
Materials can be sourced from scrap for as little as $50
- $100
A full construction manual (US$100) includes:
Step-by-step build instructions
Photos from a real unit being assembeled
Operating videos
Guidance on absorbent fuel treatment
It's a complete field tested solution - not just a
theory.
A sample of diesel fuel made out of automatic transmission oil with
some absorbent at the bottom of the jar.
Who it is for?
This machine is ideal for:
Independent mechanics
Car dismantler and car yards
Off grid farmers and homesteaders
Diesel heater or generator users
Fuel resellers or bootstrapped inventors
Anyone with access to waste oil and need for cheaper energy
Important Notes
It is not a pyrolysis system
It does not require catalysts,
pressurization, or vacuum chambers
The fuel it produces, when processed properly, burns
clean and stores well.
IMPORTANT CAUTION ON FUEL QUALITY AND MACHINE USE
This machine is not a dumping station on mystery
waste oil, coolant, sludge or unknown sump mixtures. It is a precision separator
and must be treated as such.
Think for it this way:
If an oil still good enough to run in an engine
today, it is also good enough for processing tomorrow.
But once it drained it must be treated properly:
No coolant - coolant not oil
No sludge - sludge is not usable hydrocarbon
Oil must be filtered from particles, water and sediment
Ideally centrifuged before processing
Distilled oil still must be treated as any fuel - prepped
before combustion
You can watch examples of correct pre-treatment and
cleaning steps here: